In recent years, with the rapid maturity and cost reduction of fiber laser technology, the global laser processing field is experiencing a comprehensive upgrade from carbon dioxide lasers to fiber lasers. This trend is not only due to the disruptive breakthrough in technical performance, but also the inevitable choice of the industry for efficient, energy-saving and sustainable production.<\/p>\n\n\n\n AICS laser cutting controller\u2014\u2014efficient and energy-saving intelligent upgrade solution<\/strong><\/p>\n\n\n\n AICS laser cutting controller is designed for seamless upgrade of fiber laser technology, keeping up with the global laser processing field’s comprehensive upgrade trend from CO\u2082<\/strong> laser to fiber laser. Through 100% reuse of original machine tools and compatibility with drive systems, customers can save 50% of equipment investment and save social resources at the same time. It integrates intelligent control, automatic focusing and real-time alarm functions of the fiber cutting head, and combines the full process monitoring of CNC process parameters to ensure processing accuracy and quality stability, so that old equipment can be rejuvenated with new fiber energy efficiency, achieving a double leap in economic value and environmental benefits!<\/p>\n\n\n\n Core advantages<\/strong><\/p>\n\n\n\n High efficiency and energy saving, doubled production capacity<\/strong><\/p>\n1\u3001 Electro-optical efficiency increased by 30%+, energy consumption decreased, and cutting speed doubled; Zero cost transformation, zero waste of resources<\/strong><\/p>\n1\u3001100% reuse of original equipment: no need to replace machine tool structure\/drive system, old equipment can be transformed into fiber optic sharp tools in seconds; Extremely fast delivery and seamless production<\/strong><\/p>\n1\u3001Fast delivery, 3-day simple debugging, zero production stoppage anxiety for transformation; Intelligent control, precise and reliable<\/strong><\/p>\n1\u3001Fiber optic cutting head integrated control, supports automatic focusing and real-time alarm; Long-term economic value, immediate return on investment<\/strong><\/p>\n1\u3001Cost reduction: save equipment, electricity, gas, and reduce comprehensive costs by 40%+; Solution<\/strong><\/p>\n\n\n\n As the core hub for fiber optic upgrades, Newlas AICS Laser Cutting Controller <\/strong>seamlessly integrates key components such as fiber lasers, cutting heads, and water chillers. Without replacing the original machine tools, traditional equipment can be transformed into an efficient fiber optic production line in seconds!<\/p>\n\n\n\n Customer Value<\/strong><\/p>\n\n\n\n Fiber cutting capability (reference)<\/strong><\/p>\n\n\n\n Significantly reducing operating costs<\/strong><\/p>\n\n\n\n \u27a2 At the same power, the energy consumption of fiber laser cutting machine is reduced to at least half of the original. The higher the equipment operation rate, the more obvious the electricity cost savings; Cutting speed and efficiency are significantly improved<\/strong><\/p>\n\n\n\n Success Case<\/strong><\/p>\n\n\n\nCharacteristics<\/td> Carbon Dioxide Laser
(hereinafter referred to as CO\u2082 Laser)<\/td>Fiber Laser<\/td><\/tr> Laser system<\/td> Laser based on gas mixture which light amplified by carbon dioxide molecules<\/td> Diode Pumped laser with a doped fiber as gain medium where most of the laser module made of fiber<\/td><\/tr> Reflectivity<\/td> CO\u2082<\/strong> Lasers are less effective for cutting high reflective materials, since much of the beam is reflected back towards the source and not absorbed by the substrate. As a result, higher power levels are required for cutting as compared to Fiber lasers<\/td> Much Less Power is required for cutting reflective materials like aluminum or copper since more of the laser energy is absorbed by the substrate. This allows for intricate high quality cutting at higher efficiencies than comparable laser cutting solutions.<\/td><\/tr> Electrical Consumption<\/td> High Power Consumption.Laser Consumption 58kW Chiller Connected load 32KW<\/td> Very Low Consumption
Laser Consumption:10.5KW
Chiller Consumption: 6KW<\/td><\/tr>Maintenance<\/td> Maintenance & Service
cost$35,000\/Year (Approx.)
Purge Gas, Nitrogen, Helium Carbon Dioxide
Estimated Gas Cost:$6.5\/h
Calculation:$6.5\/h*20h\/day*250days
$ 32500\/Year<\/td>Minimum Maintenance.
Low consumables.
No cleaning or alignment of Beam path.
Elimination of Beam path Bellows.<\/td><\/tr>Power Efficiency<\/td> Only as High as 6-7%<\/td> Grater than 35%<\/td><\/tr> Optical
Path\/Beam
Path<\/td>Mirrors and Optical path Loss of beam quality and significant power drop<\/td> Flexible Fiber optic Cable ( Up to 50M)<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n \n
2\u3001 No need for laser gas source, zero exhaust gas emission, green production, efficient and compatible.<\/cite><\/blockquote>\n\n\n\n\n
2\u300150% investment saving: refuse equipment elimination, transformation cost is only half of the new purchase cost, and social resource consumption is sharply reduced.<\/cite><\/blockquote>\n\n\n\n\n
2\u3001Plug-and-play design, upgrade and start production on the same day, seamless efficiency.<\/cite><\/blockquote>\n\n\n\n\n
2\u3001CNC process parameters are monitored throughout the process, and the processing quality is stable and controllable.<\/cite><\/blockquote>\n\n\n\n\n
2\u3001Efficiency increase: cutting efficiency increased by 2 times, production capacity doubled, and order delivery cycle shortened by 50%;
3\u3001Sustainability: the performance of old equipment is comparable to that of new machines, the investment recovery period is less than 1 year, and the competitiveness continues to lead.<\/cite><\/blockquote>\n\n\n\n![\"AICS](\"https:\/\/bjshuotai.com\/en\/wp-content\/uploads\/2025\/05\/724099767ba5fb140551e809efb6a96.png\" "\\"AICS")
<\/figure>\n\n\n\nMaterial<\/td> Fiber 3000W<\/td> Fiber 4000W<\/td> Fiber 6000W<\/td> Fiber 8000W<\/td> Fiber 12000W<\/td><\/tr> Carbon Steel<\/td> 20mm<\/td> 20mm<\/td> 25mm<\/td> 40mm<\/td> 40mm<\/td><\/tr> Stainless Steel<\/td> 12mm<\/td> 15mm<\/td> 25mm<\/td> 30mm<\/td> 30mm<\/td><\/tr> Aluminum Alloy<\/td> 10mm<\/td> 14mm<\/td> 25mm<\/td> 30mm<\/td> 30mm<\/td><\/tr> Copper<\/td> 10mm<\/td> 10mm<\/td> 12mm<\/td> 16mm<\/td> 16mm<\/td><\/tr> Red Copper<\/td> 5mm<\/td> 6mm<\/td> 8mm<\/td> 10mm<\/td> 10mm<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n CO\u2082<\/strong> Laser Cutting Machine<\/td> Energy consumption per hour<\/td><\/tr> 3KW<\/td> 45KW<\/td><\/tr> 4KW<\/td> 60KW<\/td><\/tr> 6KW<\/td> 75KW<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n\n\n\n Fiber Laser Cutting Machine<\/td> Energy consumption per hour<\/td><\/tr> 3KW<\/td> 20KW<\/td><\/tr> 4KW<\/td> 24KW<\/td><\/tr> 6KW<\/td> 30KW<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n<\/div>\n\n\n\n
\u27a2 Fiber laser does not need laser to generate gas, saving nearly 100,000 yuan in laser gas costs each year;
\u27a2 Fiber laser cutting machine can use air cutting, saving nearly 100,000 yuan in nitrogen each year;<\/p>\n\n\n\n![\"AICS](\"https:\/\/bjshuotai.com\/en\/wp-content\/uploads\/2025\/05\/b528e09eaabce3d2e7b1fdc3967ae54-1024x393.png\" "\\"AICS")
<\/figure>\n\n\n\n![\"AICS](\"https:\/\/bjshuotai.com\/en\/wp-content\/uploads\/2025\/05\/d74775ac3b5a29477e7e69a6fbf43e3-1024x492.png\" "\\"AICS")
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